PTFE (polytetrafluoroethylene) is a common material for medical catheters thanks to its low friction coefficient and chemical inertness — but those same two properties create a processing problem: low surface energy makes PTFE hard to wet, so catheters struggle to achieve ideal insertion lubricity and are difficult to bond reliably to coatings or dissimilar polymers such as PEBAX or PP. Plasma treatment is a surface-modification process built specifically for this contradiction — it alters only the outermost few nanometers of the surface, chemically and structurally, without touching the catheter's bulk mechanical properties.
The system uses a vacuum chamber: a dual rotary-vane pump set draws the chamber down, process gas is introduced and excited into plasma, and polar functional groups are introduced at the molecular level on the catheter surface. Once surface energy rises, water on the catheter shifts from beading up and rolling off to flowing down directly — a direct sign of improved insertion lubricity. The same rise in surface energy lets coatings and adhesives spread and wet more fully, raising bond strength between the catheter and dissimilar materials like PEBAX or PP — a critical factor for multi-lumen or composite catheter assembly. The micro-structural change plasma bombardment produces on the surface also helps reduce bacterial adhesion and improve wear resistance, cutting the risk of particulates generated by abrasion — both important considerations for the biocompatibility and safety of catheter-type medical devices.
The MC120L-F1 is a vacuum plasma system built specifically for medical catheter applications. Dual vertical flat-plate electrodes paired with a 20–60Pa working vacuum give even treatment coverage across the inner and outer surfaces of slender tubular workpieces. Under no-load conditions the chamber pumps down to below 30Pa within 60 seconds, with a vent-to-atmosphere time of just 20–40 seconds; a Chinese-language touchscreen and solenoid-valve-controlled gas system round out a setup built for high per-batch throughput on a catheter production line. The system is available in both vertical and horizontal chamber layouts, selectable to match workshop space and how catheters are loaded and unloaded.
English
عربى











Ready To Customise